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Doc# 1004730 • Rev G (October 2014) Page 2 of 10
When a decision has been made to monitor seismic vibraon
on the machine casing or support structure, velocity is oen the
best parameter to use. Acceleraon and displacement levels
are heavily inuenced by the frequency(ies) at which the vibra-
on is occurring, while velocity levels are much less inuenced.
Thus, although acceleraon, velocity, and displacement mea-
surements are inter-related mathemacally, seismic velocity
measurements tend to be more consistent over a wide range of
frequencies than either displacement or acceleraon. Conse-
quently, broadband (somemes called “overall” or “unltered”)
velocity measurements are appropriate for monitoring many
machines as a reliable indicator of damaging vibratory energy,
with the notable excepon of machines that use uid-lm
bearings, which are usually beer addressed by sha-observing
proximity probes.
Casing displacement is not a praccal measurement to make
directly, and is typically just an integrated seismic velocity
measurement. As such, the primary decision when selecng a
seismic measurement will usually be whether to measure casing
velocity or casing acceleraon. As noted above, casing velocity
will oen be more appropriate because it tends to be a more
reliable indicator of damaging vibratory energy over a broad
frequency spectrum for low- to medium-speed machinery.
NOTE: For machines with uid-lm bearings, sha-
observing proximity probes will provide more eec-
ve vibraon measurements than seismic transducers
due to the rotor dynamics of the machine and the aenua-
on of vibratory energy through a uid-lm boundary. Ac-
cordingly, Metrix recommends and provides proximity probes
and associated 4-20 mA transmiers or monitoring systems
for such applicaons.
For machines with rolling element bearings and running
speeds above 6,000 rpm, and/or where impulsive casing
vibraon occurs, acceleraon may be a beer measurement
than velocity. In such situaons, it is recommended that
you consult with your nearest Metrix sales professional who
can review your applicaon and assist with selecon of the
proper transducer type and associated transmier or moni-
toring system.
FEATURES AND BENEFITS
The use of two setpoints* (one for ALERT and one for SHUT-
DOWN) is recommended for applicaons where it is desirable
to remotely annunciate an ALERT condion to operators and/or
maintenance personnel. This allows appropriate intervenon to
occur before the machine reaches SHUTDOWN levels. Switches
with only a single setpoint are not capable of pre-shutdown
warnings unless the 4-20mA output is connected to a PLC or
other trending device, and appropriate pre-shutdown alarm
limits are programmed in the PLC.
*NOTE: The 440/450 switch provides only over-type (not over/under)
alarms.
An oponal LOCKOUT capability is available for suppress-
ing alarm acvaon during machine startup condions when
vibraon levels may be elevated compared to normal running
condions. When the LOCKOUT opon is specied, applying (or
cycling) power to the switch suppresses alarms for 20 seconds*,
allowing the machine to accelerate through its rough running
zone and reach operang speed/load without generang spuri-
ous alarms or trips, and without the need to alter setpoints or
delays that are suitable for normal running speed of the ma-
chine. The 4-20mA output is not aected while the switch is in
LOCKOUT mode, allowing actual vibraon levels to be displayed
and trended at all mes.
* NOTE: This delay is set at the factory for 20 seconds and cannot be
adjusted in the eld. Other delay mes may be available upon request
as Engineering Specials.
When ordered with the external sensor opon, the switch ac-
cepts an external accelerometer rather than using an internal
accelerometer. The external sensor opon is recommended for
most applicaons as it allows the sensor to be mounted at the
ideal measurement locaon and orientaon on the machine,
without concern for the larger mounng footprint of the vibra-
on switch compared to a sensor. It also allows the vibraon
switch to be mounted in a more convenient locaon for viewing
and servicing. Also, although the 440/450 is packaged to survive
harsh environments of dust, moisture, and corrosion, some ma-
chines may exhibit elevated temperatures at the preferred sen-
sor locaon. Use of an external sensor can allow temperatures
as high as 121°C (250°F) at the sensor locaon and 88°C (190°F)
at the vibraon switch locaon.
When an external sensor is not praccal, an internal accelerom-
eter can be specied for completely self-contained operaon.
This allows the switch to be mounted directly at the measure-
ment locaon and monitor vibraon in integrated acceleraon
(velocity) units. This conguraon is suitable when there is suf-
cient room at the measurement locaon to mount the switch,
when the measurement locaon sll allows the switch to be
conveniently viewed and serviced by plant personnel, and when
the switch’s ineral mass will not compromise the quality of the
vibraon measurement.
True RMS detecon is used to measure the amplitude of the
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